Mu nganda zitanga caprolactam, ibikoresho byo gukora polyamide, hamwe n’inganda zikora imiti, gupima neza caprolactam ni ngombwa kugirango habeho umusaruro mwiza wa caprolactam. Kugumana intumbero nziza ya caprolactam mugihe cyo gutandukanya icyiciro, kuyikuramo, hamwe na polymerisiyoneri bituma Nylon 6 yera cyane, igabanya imyanda, kandi yujuje ubuziranenge bukomeye.
Igenzura ridahwitse rya CPL rirashobora guhagarika ibikorwa, kongera ibiciro, no guhura n’uko kutubahiriza amabwiriza y’ibidukikije, nka okiside ya nitrous (N₂O). Shyiramo ibikoresho byawemetero yibanzekuzamura imikorere, kugabanya ibiciro, no kwemeza kubahiriza ibikorwa byawe.
Incamake yuburyo bwo gukora Caprolactam
Umusemburo wa caprolactam urimo gushushanya okisime ya cyclohexanone, hanyuma hakurikiraho gahunda ya Beckmann ikoresheje aside sulfurike cyangwa oleum, kutabogama hamwe na ammonia kugirango ibe sulfate yuzuye ya amonium, no kwezwa binyuze mu gutandukanya ibice, kubikuramo, kubitandukanya, no kubitondekanya. Imetero ya caprolactam hamwe na metero yibanze ya CPL ikurikirana ubunini bwa caprolactam mugihe cyo kuyikuramo no guhumeka, mugihe metero yibanze ya oleum yemeza ko oleum yibanda neza (0-30 wt% kuri 10-60 ° C) murwego rwo guhindura gahunda. Igenzura ryukuri rya caprolactam ningirakamaro kugirango umuntu agere kuri caprolactam yuzuye cyane yo gukora polyamide, kugabanya monomer zisigaye, no guhuza ammonium sulfate yuzuye mugihe cyo gutandukana.
Ingorane zikoranabuhanga mubipimo bya Caprolactam
Sensor Kubeshya no Kwangirika
Ibidukikije bikabije bya chimique yibikorwa bya caprolactam, birimo oleum, aside sulfurike, na sulfate ya ammonium, bitera kwandura no kwangirika kuri metero yibanze ya caprolactam hamwe na metero yibanze ya oleum. Kubitsa bivuye kumwanda cyangwa ibisubizo biboneka bigabanya sensor yukuri, bisaba koza kenshi cyangwa kuyisimbuza, ibyo bikaba byongera igihe cyo gutinda no kubungabunga ibikoresho byinganda za polyamide.
Gukuramo bidahuye hamwe na Polymerisation
Imihindagurikire yibanda kuri caprolactam mugihe cyo gutandukana cyangwa gukuramo bishobora kugabanya umusaruro nubuziranenge. Mu nganda za polyamide, kugenzura kwibanda kwa CPL bidahuye bivamo monomer zisigaye, bigira ingaruka zikomeye no kongera amafaranga yo kugarura imyanda.
Ingaruka n’umutekano
Ibipimo bya caprolactam bidahwitse cyangwa igenzura rya oleum birashobora gutuma habaho imyuka ihumanya ikirere ya N₂O cyangwa imicungire idahwitse ya ammonium sulfate, bikagerwaho no kutubahiriza amabwiriza nka REACH cyangwa EPA. Ibyago byumutekano bituruka kuri oleum nabi bikomeza gushimangira ko hakenewe kugenzurwa neza.
Ibisubizo kuri Inline Caprolactam Igenzura ryibanze
Lonnmeter Ultrasonic Yibanze
Lonnmetermetero yibanze ya ultrasonicibikoresho bya ultrasonic tekinoroji bitanga ibisobanuro bihanitse, bitatewe nububwa, ifuro, cyangwa ubwiza. Metero Ultrasonic iruta iyindi yo gutandukanya icyiciro, gupima ubunini bwa caprolactam hamwe na sulfate ya ammonium yuzuye. Itanga ubushyuhe, kwibanda hamwe nijwi ryihuta ryasomwe binyuze mumirongo ibiri isohoka.
Uruganda Lonnmeter rutanga kandi ODM amahitamo, ifasha abakiriya kugena ibikoresho, uburebure, ubushyuhe, umuvuduko, ubwoko bwihuza ndetse nigikonoshwa cyo hanze. Byongeye kandi, byoroshya kwishyira hamwe na sisitemu ya DCS / PLC kuri interineti ikoreshwa nka RS485, Modbus, Profibus-DP, Bluethooth 5.3, ikimenyetso cya 4-20mA, nibindi.
Kwishyira hamwe hamwe na Real-Time Inline Monitoring Sisitemu
Shyiramo ibipimo bya CPL hamwe na metero ya polyamide itanga amakuru yigihe-gihe, uhuza na sisitemu yo kugenzura (DCS) cyangwa porogaramu zishobora gukoreshwa (PLC) kugirango uhindure ikoreshwa rya caprolactam mu buryo bwikora. Ibi bitezimbere umusaruro wa caprolactam, bigabanya gukoresha ingufu, kandi byemeza ubuziranenge bwa Nylon 6.
Gukemura ibibazo bikoreshwa kandi byubahirizwa
Kugabanya gufata neza Igihe
Metero yibikoresho bya caprolactam hamwe nibikorwa byo kubungabunga hamwe nigihe kirekire cya serivisi bigabanya igihe cyo gukora mubikorwa bya caprolactam. Kwipimisha bimenyesha abatekinisiye kubishobora gukora nabi cyangwa gutembera, bigafasha kubungabunga ibikorwa byinganda za polyamide.
Kugenzura niba Amabwiriza yubahirizwa
Imetero ya Oleum hamwe na metero yibikoresho bya CPL hamwe no kwinjiza amakuru akomeye hamwe no guhuza DCS / PLC byemeza kubahiriza amabwiriza y’ibidukikije. Kugenzura igihe nyacyo caprolactam igabanya imyuka ihumanya ikirere kandi igahindura imyunyu ngugu ya ammonium sulfate yuzuye, kugabanya imyanda n’ingaruka ziterwa n’amabwiriza.
Ibibazo
Nigute Nigenzura Igenzura rya Inline ya Caprolactam?
Kugenzura umurongo wa caprolactam yibanze bisaba metero yibanze ya caprolactam hamwe nibikoresho birwanya ruswa no kugenzura igihe. Shyiramo ibipimo byibanda kuri CPL hamwe na sisitemu ya DCS / PLC kugirango ikoreshwe mu buryo bwikora, koresha ultrasonic cyangwa tekinoroji ya tekinoroji kugirango ibe yuzuye.
Nibihe Bipimo Byiza Byibanze bya Caprolactam Kubyara umusaruro wa Caprolactam?
Metero nziza ya caprolactam yibikoresho byo gukora caprolactam ni metero ya ultrasonic yibanda kuri ruswa cyangwa retractometer. Imetero yibikoresho bya polyamide hamwe na DCS / PLC guhuza hamwe nuburyo bwo kubungabunga ibintu nibyiza kubikorwa bya polyamide.
Nigute Nakemura Sensor Kubeshya Mubikorwa bya Caprolactam?
Sensor yangiza ibihingwa bitanga umusaruro wa caprolactam irashobora kugabanywa hifashishijwe igenzura ryibanze kugirango hirindwe ikosa n’ikigereranyo mu musaruro.
Kugenzura umurongo wa caprolactam yibanze mu nganda zitanga umusaruro wa caprolactam hamwe n’inganda zikora polyamide ningirakamaro muburyo bwiza bwo gukora caprolactam. Igenzura-nyaryo, ibyuma birwanya ruswa, hamwe nubushakashatsi bwakozwe na analytike byongera itandukaniro ryicyiciro hamwe no gucunga ammonium sulfate yuzuye.
Menyesha umutanga wizewe Lonnmeter kuri metero ya caprolactam kugirango usabe amagambo cyangwa demo hanyuma uzamure ibikorwa byawe. Birashoboka kubakoresha 1000 bambere kubona sample kubuntu niba wujuje ibisabwa. Saba amagambo nonaha kugirango umenye amakuru arambuye kubipimo byubusa.
Igihe cyo kohereza: Jun-19-2025
